Smartcraft / Fuel Sender advice

 Guys,

I am running a set of smartcraft gauges and a system monitor, hooked up to a new 2011 Mercruiser 6.2 lt MPI sterndrive.

The fuel gauge is'nt reading correctly and is jumping all over the place and sounding the low fuel alarm. I dont think any of this is related to the new motor.

There is 3/4 of a tank in it at the moment and the system has been calibrated, yet the problem still persists. 

I have had the sender unit out this morning. It's all still intact and wiring / ground looks good.

Any advice and does anyone know if the typical, analogue, 2 wire fuel tank sender units are compatible with the Merc Smartcraft systems. (it seems a bit odd to me that smartcraft is all digital, yet analogue senders are used??)

 

Cheers guys.

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hunterdive's picture

Posts: 363

Date Joined: 24/02/09

 I'll be watching this thread

Sat, 2012-02-04 15:27

 I'll be watching this thread with interest.

 I have the same issues with the Smarkcraft fuel guage hooked up to a Merc Optimax outboard.  It constanly jumps all over the place and more often than not it reads low fuel.  I ended up putting an seperate guage next to it with its own sender/ float set up cause we couldn't trust the digital one

sarcasm0's picture

Posts: 1396

Date Joined: 25/06/09

Sender units

Sat, 2012-02-04 17:27

I believe a common problem with these is the Resistance (Ohms) as there are European and American senders and each operate on a different ohm range.  So if im reading this right you had a fuel sender and gauge on an old motor setup which worked, swapped to the smartcraft gauge and new motor and now its not working?

Note S model 0-180 ohms.

https://www.whitworths.com.au/main_itemdetail.asp?cat=135&item=34136&intAbsolutePage=1&LinkedItem=34148&search123=fuel%20senders

  • Model: S5-E250
  • Type & Output Value: 0-180 Ohms
  • Sender Length: 250mm
  • Voltage: 12/24 VDC

 

A model 

https://www.whitworths.com.au/main_itemdetail.asp?cat=135&item=34148&intAbsolutePage=1&LinkedItem=34131&search123=fuel%20senders

  • Model: S5-A250
  • Type & Output Value: 240-33 Ohms
  • Sender Length: 250mm
  • Voltage: 12/24 VDC

Fairly common info request/problem in my work when something fails and customer replaces either sender or gauge and the new/old combo is unsuitable.

Edit: Above comments are not related to smartcraft gauges and I have no idea on the compatability of analog senders and digital smartcraft requirements but I would look into the ohms.

Edit 2: Did some googling to find out the requirements for senders but the Mercruiser/Smartcraft websites/documents are so shit I can't be bothered looking anymore, and bad news, other people online have struggled with similar problems to yours.  Apparently there are Mercruiser Digital Three Pole sender units available online.  I would call them and ask.

 

Bryan

Posts: 408

Date Joined: 23/11/09

Thanks for your work

Sat, 2012-02-04 17:57

 Bryan,

I had the same smartcraft gauges and sender on the old motor and now I am wondering if it was ever working the way it should have. I have also been on line

And looked at those 3 pole senders. I am a bit cautious about them at the moment because one of the poles is for direct 12volt power. Not to keen on hooking up power to an ignition source! Mercury aren't to helpful, they simply recommend to take it to a dealer. I'll have to see my local mechanic on Monday and see what he can work out. 

 Cheers

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snappermiles's picture

Posts: 2100

Date Joined: 05/11/10

i had to replace my analog sender

Sun, 2012-02-05 08:03

when i put my mercruiser into the boat! pretty sure its digital now

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